{"id":832,"date":"2023-05-10T12:44:44","date_gmt":"2023-05-10T10:44:44","guid":{"rendered":"https:\/\/joytek.it\/?p=832"},"modified":"2024-02-26T14:44:29","modified_gmt":"2024-02-26T13:44:29","slug":"carton-automatic-loading","status":"publish","type":"post","link":"https:\/\/joytek.it\/en\/carton-automatic-loading\/","title":{"rendered":"Carton automatic loading"},"content":{"rendered":"\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Cobot Carton Loading\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/dq7rMki_gyU?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<div style=\"height:60px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\">The problem<\/h3>\n\n\n<p>In the food industry, as well as in manufacturing, at the end of the production process, there is a need to insert and package products into cartons for distribution.<\/p>\n<p>An <strong>Italian coffee company<\/strong>&nbsp;has asked us to optimize the loading and packaging phase of coffee bean bags into transport boxes.<\/p>\n<p>Loading the flat cartons onto the packer machine is a tiring, repetitive, and completely manual task, despite its low added value.<\/p>\n<p>Operators assigned to this task could be allocated to more important and strategic operations, instead of engaging in exhausting work.<\/p>\n\n\n<h3 class=\"wp-block-heading\">The solution<\/h3>\n\n\n<p>By <strong>integrating sensors and collaborative robotics solutions<\/strong>, we have developed a system capable of automatically loading cartons onto the packaging line, independently managing any carton format loaded on a pallet (with different configurable types).<br>Specifically, the system is able to:<\/p>\n<ol>\n<li>Check the correct positioning of the pallet.<\/li>\n<li>Center the stack of cartons.<br>This operation determines the position of the carton stack and allows setting reference variables for the entire pallet.<\/li>\n<li>Lift and align the cartons.<br>The number of lifted cartons is programmed based on the weight of the carton and the arm's load capacity.<\/li>\n<li>Move and compact the cartons.<br>Once lifted, the block of cartons is placed on the loading platform and compacted laterally and frontally.<\/li>\n<li>Verify and correct the grip in the presence of deformed cartons.<\/li>\n<\/ol>\n<p>The <strong>automatic carton supply<\/strong> system we developed ensures accurate quality control and efficient handling of carton loads. By optimizing the packaging processes, it enables a smoother workflow and overall improved productivity.<\/p>\n\n\n<h3 class=\"wp-block-heading\">The innovation<\/h3>\n\n\n<p>To effectively respond to the typical variables of a packaging line (positions, quantities, weights, and carton formats), our Research and Development laboratory has designed and implemented a gripper capable of adapting to different situations without the need for manual intervention to replace the manipulator or reprogram the system.<\/p>\n\n\n<div style=\"height:60px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-gallery has-nested-images columns-5 is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-10.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"427\" src=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-10.jpg\" alt=\"\" class=\"wp-image-427\" srcset=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-10.jpg 800w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-10-300x225.jpg 300w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-10-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-8.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"429\" src=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-8.jpg\" alt=\"\" class=\"wp-image-429\" srcset=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-8.jpg 800w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-8-300x225.jpg 300w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-8-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-9.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"420\" src=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-9.jpg\" alt=\"\" class=\"wp-image-420\" srcset=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-9.jpg 800w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-9-300x225.jpg 300w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-9-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-5.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"421\" src=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-5.jpg\" alt=\"\" class=\"wp-image-421\" srcset=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-5.jpg 800w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-5-300x225.jpg 300w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-5-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-7.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"419\" src=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-7.jpg\" alt=\"\" class=\"wp-image-419\" srcset=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-7.jpg 800w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-7-300x225.jpg 300w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-7-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-1.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"422\" src=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-1.jpg\" alt=\"\" class=\"wp-image-422\" srcset=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-1.jpg 800w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-1-300x225.jpg 300w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-1-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-6.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"432\" src=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-6.jpg\" alt=\"\" class=\"wp-image-432\" srcset=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-6.jpg 800w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-6-300x225.jpg 300w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-6-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-2.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"431\" src=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-2.jpg\" alt=\"\" class=\"wp-image-431\" srcset=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-2.jpg 800w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-2-300x225.jpg 300w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-2-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-3.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"436\" src=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-3.jpg\" alt=\"\" class=\"wp-image-436\" srcset=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-3.jpg 800w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-3-300x225.jpg 300w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-3-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><a href=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-4.jpg\" target=\"_blank\" rel=\"noopener\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"435\" src=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-4.jpg\" alt=\"\" class=\"wp-image-435\" srcset=\"https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-4.jpg 800w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-4-300x225.jpg 300w, https:\/\/joytek.it\/wp-content\/uploads\/2023\/05\/Joytek-progetto-Lavazza-4-768x576.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n<\/figure>\n","protected":false},"excerpt":{"rendered":"<p>The problem In the food industry, as well as in manufacturing, at the end of the production process, there is a need to insert and package products into cartons for distribution. An Italian coffee company&nbsp;has asked us to optimize the loading and packaging phase of coffee bean bags into transport boxes. Loading the flat cartons [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":376,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[33,36,38],"tags":[],"class_list":["post-832","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-projects","category-robotics","category-vision-system-technology"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Carton automatic loading - Joytek<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/joytek.it\/en\/carton-automatic-loading\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Carton automatic loading - Joytek\" \/>\n<meta property=\"og:description\" content=\"The problem In the food industry, as well as in manufacturing, at the end of the production process, there is a need to insert and package products into cartons for distribution. An Italian coffee company&nbsp;has asked us to optimize the loading and packaging phase of coffee bean bags into transport boxes. 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